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MANUFACTURING OPERATIONS

Modelling, Cutting, Sewing, Washing, Finishing.

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TYPE OF PRODUCT

Jean Jackets, Trousers, Shorts, Skirts, Coats, Dress.
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PERSONNEL

210 people at Factory in Güneşli/İstanbul,240 people in washing facilities.
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QUALITY PROCEDURES

ISO 9001 :2001, AQL Standarts.

System Tekstil San. Ve Tic. Ltd. Şti. is founded in 1994 and is a Turkish jean manufacturer aiming to become a worldwide brand name with its global development strategy. The firm carries out the production with 450 employees, in its Gunesli facilities on 10.500 m² closed-area by using the latest technologies and the best quality of fabrics and accessories. The manufacturing capacity of the firm is 250.000-300.000 pcs/month as denim and weaving trousers, coats, jackets, shirts…

ISO 9001 :2001 & AQL Standarts

Quality SYSTEM Procedures

Our Machines

  • Machinery

    35 sewing machines are available in the company for samples. 70 sewing machines are available for production line.

  • Sample Machines

    • 1. Single needle Brother - 26
    • 2. Double needle Brother - 10
    • 3. 5 thread overlock machine Brother - 16
    • 4. 4 thread overlock machine Brother - 2
    • 5. Felling Brother - 4
    • 6. Bartack Brother - 4
    • 7. Patch Otomat - 2
    • 8. Belt loop machine - 2
    • 9. Waist Machine -2
    • 10. Punto Stitch -2

  • Sewing Machiness

    • 1. Single needle - 62
    • 2. Double needle - 30
    • 3. Overlock machine - 18
    • 4. Felling - 6
    • 5. Bartack - 8
    • 6. Belt Loop Otomat - 2
    • 7. Belt loop machine - 4
    • 8. Waist Machine Kansai - 8
    • 9. Covering Stitch -2

  • Cutter

    • Fabric Cutter : GERBER XLC7000

Transactions Of Fabric

Source Of Fabric

Cotton and Denim qualities are sourced from local market (Isko, Bossa, GAP, Orkar, Realteks) and some from Europe like Tavex, Montebello,Royo.

Separation

Each fabric batch is cut separately. Goods are Ply-marked. Before ply-marking each panel is checked for fabric defects paired before sending to sewing.

Washing & Drying

Washing are made in our washing factory. In the company we have research and development department,which makes washing designs there. We wash 15.000-20.000 pieces per/day for regular washings and 10.000 pieces per/day for fashion washings.

Inspections

Fabrics are checked 100 % . We check the colour and the shrinkage of the fabric. As we make this control we are able to see and dived the quality of the fabric. The matching colours are numbered and used as in pairs so as to match the colour and quality of the fabric. On the production side we have controllers that control the stitching, washing and packaging line. We also test the spirality of fabric. If fabric is not marked, we put it into quality control machine and mark the defects for cut it easily.

Production

  • • Production Lead Times : 6-8 weeks

    • Production Capacity : 250,000 pcs-300,000 pcs Per/month

    • Annual Volume : 25,000,000 EURO

    • Electric Generator : Available

    • Quality System Procedures : ISO 9001 :2001, AQL Standarts.

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  • PHYSICAL FACILITIES
    10.500 m2 closed area in Istanbul/Turkey
    details
  • MANUFACTURING OPERATIONS
    • Modelling   • Cutting   • Sewing   • Washing   • Finishing
    details
  • TYPE OF PRODUCT
    • Jean Jackets   • Trousers   • Shorts   • Skirts   • Coats   • Dress
    details
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